Manufacturing Engineering (1st)

These projects are at the midpoint of a two-semester sequence.  They are not complete.

M1.01 Bobcat Racer Wheel Assembly

M1.01 Logo

Sponsor: Ingram School of Engineering

Student Team: Juan Rodriguez Abraham Morales-Colin Jose Mendoza Segura

Faculty Advisor: Dr. James Davidson

The Project is to design and manufacture an improved version of the current wheel assembly on the bobcat racing car. This car participates in FSAE which is a formula style organization that competes all around the US. While brainstorming and crating designs we must take into account the rules and regulations of FSAE. There is also a rigorous testing aspect that our design and prototype must hold up to. When coming up with various concepts we must conduct various simulations for different mechanical aspects. 


M1.02 Non-Lethal Smart Projectile

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Sponsor: Non-Lethal Enterprises

Student Team: Luis Elvira-Rebollar, Wyatt Fischer & Zachary Homan

Faculty Advisor: Dr. James Davidson

There are many non-lethal projectiles used by military and law enforcement but they cannot target a small group of people or a single target without causing serious injuries or even death. These projectiles will be able to reduce the target by releasing the load in the projectile with a trigger and after traveling a desired distance or time. The Texas State manufacturing team will help manufacture a 40 mm and a .68 caliber NLE smart projectiles with the help of the Texas A&M (TAMU) electrical & computer engineering (ECE) and mechanical engineering (TAMU ME) teams as well as the Texas State (TXST) electrical engineering (EE) team.


M1.03 Improve the Lighthouse Bend EZ Punch Machine Operation

M1.03 Logo

Sponsor: Ingram School of Engineering

Student Team: Holly Magee (Team Leader), Caleb Johnson, Obinna Maduagwuna

Faculty Advisor: Dr. James Davidson

Our team will be assisting the West Texas Lighthouse for the Blind, a company that provides manufacturing careers for people who are visually impaired. The employees use the current Bend EZ Cap Punching Machine, which allows them to puncture a hole in the cap of the Bend EZ pen. The current workstation raises safety concerns due to vibrations and load noises. The previous MFGE Senior Design team constructed a replica of an improved workstation for the Lighthouse. However, this workstation has a couple of concerns and does not have a Digital Twin. A digital twin is a real-time simulation of an individual product that allows for testing different solutions without financial risk and replication of the product.